Simulation
We always factor in safety
Precision and efficiency for your projects.
The Simulation department offers comprehensive expertise in the digital analysis and optimization of complex systems. With a broad range of services, we offer customized solutions for all phases of product development - from the concept idea to validation, including test support, right through to series production.
Our core competencies
Crash and safety simulation
Safety is at the heart of our work. Whether high-speed or low-speed crashes, pedestrian protection or occupant safety: we simulate according to legal and manufacturer-specific specifications in order to design vehicles for maximum active and passive safety.
Strength and stiffness analyses
We examine the stiffness and strength of body components, battery housings, doors and add-on parts as well as cockpit modules. We take into account both local and global load cases as well as dynamic requirements such as NVH (noise, vibration, harshness). Our simulations enable the early identification and optimization of weak points.
Flow simulation (CFD)
We use computational fluid dynamics (CFD) to analyze and optimize flow and thermodynamic processes. From the flow-side design of air ducts and air conditioning systems to the simulation of heat transfer and the aerodynamic optimization of vehicle components such as bumpers or rear spoilers.
Optimization
Our optimization approaches range from topology and topography optimization to lightweight design potential analyses and the development of innovative material concepts. Using meta-model-based methods and multidisciplinary optimization, we ensure a balance between weight, strength and cost.
Special projects and interdisciplinary applications
In addition to the classic fields of application in the automotive sector, the expertise is also used in interdisciplinary research projects. Examples of this include the virtual clinical study“VirtuS” for fracture analysis in medical technology and the CO2-HyChain project for lightweight construction and CO2 reduction.
Further services in detail
- Modal and PSD analyses to assess vibration behavior and dynamic load capacity
- Simulation of conjugate heat transfer between solids and fluids, including steady-state and transient analyses
- Automation and scripting to increase efficiency in development processes
Our focus is on detailed analysis and optimization. With in-depth expertise, state-of-the-art technologies and a multidisciplinary approach, we create added value that goes beyond individual disciplines. Together, we will bring your projects safely and efficiently to their destination - for sustainable success.
